Heavy hex bolts are high-strength fastening components engineered for critical structural and industrial assemblies where standard hex bolts are not sufficient. Characterized by a larger head size and increased bearing surface, these bolts are widely used in steel structures, bridges, power plants, oil & gas facilities, and heavy machinery installations. Manufactured in compliance with standards such as ASTM A325, ASTM A490, DIN 6914, and ISO specifications, they ensure consistent performance under high axial loads and vibration-intensive environments.
Made from carbon steel, alloy steel, and stainless steel grades like SS 304 and SS 316, heavy hex bolts deliver superior tensile strength, controlled elongation, and enhanced torque resistance. Their geometry improves load distribution, reducing the risk of joint failure in critical assemblies.
KK Fasteners supplies heavy hex bolts to global EPC contractors and industrial OEMs, ensuring full material traceability, dimensional accuracy, and compliance with international bolting standards for safety-critical applications.
| Parameter | Specification |
|---|---|
| Material Grades | Carbon Steel (EN8, EN9), Alloy Steel, Stainless Steel SS 304 / SS 316 |
| Strength Grades | 8.8, 10.9, 12.9, ASTM A325, ASTM A490 |
| Size Range | M12 – M36 / 1/2” – 1.5” |
| Thread Type | Metric (ISO), UNC, UNF |
| Standards | DIN 6914, ASTM A325, ASTM A490, ISO 4014, ISO 4017 |
| Finish Options | Black Oxide, Hot Dip Galvanized (HDG), Zinc Plated, PTFE Coated |
| Head Type | Heavy Hex Head |
| Tensile Strength | 800 MPa (8.8), 1000 MPa (10.9), 1200 MPa (12.9) |
| Bolt Diameter | D | F | C | H | |||||
|---|---|---|---|---|---|---|---|---|---|
| Body Diameter | Width Across Flats | Width Across Corners | Height | ||||||
| Max | Basic | Max | Min | Max | Min | Basic | Max | Min | |
| 1⁄2 | 0.515 | 7⁄8 | 0.875 | 0.850 | 1.010 | 0.969 | 11⁄32 | 0.364 | 0.302 |
| 5⁄8 | 0.642 | 11⁄16 | 1.062 | 1.031 | 1.227 | 1.175 | 27⁄64 | 0.444 | 0.378 |
| 3⁄4 | 0.768 | 11⁄4 | 1.250 | 1.212 | 1.443 | 1.383 | 1⁄2 | 0.524 | 0.455 |
| 7⁄8 | 0.895 | 17⁄16 | 1.438 | 1.394 | 1.660 | 1.589 | 37⁄64 | 0.604 | 0.531 |
| 1 | 1.022 | 15⁄8 | 1.625 | 1.575 | 1.876 | 1.796 | 43⁄64 | 0.700 | 0.591 |
| 11⁄8 | 1.149 | 113⁄16 | 1.812 | 1.756 | 2.093 | 2.002 | 3⁄4 | 0.780 | 0.658 |
| 11⁄4 | 1.277 | 2 | 2.00 | 1.938 | 2.309 | 2.209 | 27⁄32 | 0.876 | 0.749 |
| 13⁄8 | 1.404 | 23⁄16 | 2.188 | 2.119 | 2.526 | 2.416 | 29⁄32 | 0.940 | 0.810 |
| 11⁄2 | 1.531 | 23⁄8 | 2.375 | 2.300 | 2.742 | 2.622 | 1 | 1.036 | 0.902 |
| 15⁄8 | 1.658 | 29⁄16 | 2.562 | 2.481 | 2.959 | 2.829 | 13⁄32 | 1.116 | 0.978 |
| 13⁄4 | 1.785 | 23⁄4 | 2.750 | 2.662 | 3.175 | 3.035 | 15⁄32 | 1.196 | 1.054 |
| 17⁄8 | 1.912 | 215⁄16 | 2.938 | 2.844 | 3.392 | 3.242 | 11⁄4 | 1.276 | 1.130 |
| 2 | 2.039 | 31⁄8 | 3.125 | 3.025 | 3.608 | 3.449 | 111⁄32 | 1.388 | 1.175 |
| 21⁄4 | 2.305 | 31⁄2 | 3.500 | 3.388 | 4.041 | 3.862 | 11⁄2 | 1.548 | 1.327 |
| 21⁄2 | 2.559 | 37⁄8 | 3.875 | 3.750 | 4.474 | 4.275 | 121⁄32 | 1.708 | 1.479 |
|
Dimensions per ASME B18.2.1 |
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Heavy hex bolts are primarily used in structural and heavy engineering environments where joint integrity under extreme loads is critical.
Heavy hex bolts are manufactured using precision cold forging and hot forging techniques depending on material grade and strength class. Thread rolling processes ensure superior grain flow continuity, improving fatigue resistance. Heat treatment is applied to achieve required mechanical properties such as hardness and tensile strength.
Each batch undergoes strict quality control including dimensional inspection, tensile testing, hardness verification, and coating thickness evaluation. Traceability is maintained from raw material to finished product through batch coding systems. KK Fasteners follows ISO 9001-certified quality management systems, ensuring compliance with global structural fastening standards and customer-specific engineering requirements.

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Heavy hex bolts are high-strength fasteners with a larger hexagonal head and wider bearing surface compared to standard hex bolts. They are designed for structural and industrial applications where higher load distribution, improved torque handling, and enhanced joint stability are required.
Heavy hex bolts are commonly manufactured from carbon steel, alloy steel, and stainless steel grades such as SS 304 and SS 316. Carbon and alloy steels provide high tensile strength, while stainless steel offers superior corrosion resistance in marine and chemical environments.
Heavy hex bolts are produced according to international standards such as ASTM A325, ASTM A490, DIN 6914, ISO 4014, and ISO 4017. These standards define dimensions, mechanical properties, and performance requirements for structural fastening applications.
They are widely used in structural steel construction, bridges, power plants, oil and gas installations, heavy machinery, and marine structures. Their design ensures secure fastening in high-load and vibration-prone environments.
A reliable manufacturer should provide ISO-certified production, full material traceability, compliance with ASTM/DIN standards, and in-house testing capabilities. KK Fasteners supports global buyers with consistent quality, documentation, and export-ready supply.
Heavy hex bolts are critical components in structural safety and industrial reliability, where failure is not an option. With strict adherence to ASTM, DIN, and ISO standards, they ensure consistent performance in demanding environments. KK Fasteners supports global engineering and EPC projects with precision-manufactured bolting solutions backed by full quality traceability.
For technical specifications, bulk pricing, or custom manufacturing requirements, connect with the engineering team at KK Fasteners to request a quote or datasheet.