Hex Flange Bolts

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Hex Flange Bolts DIN 6921 – High Strength Flanged Fasteners for Industrial Applications

Hex Flange Bolts are one-piece fastening components designed with an integrated flange under the hexagonal head, eliminating the need for a separate washer and distributing load more evenly across the joint surface. Manufactured according to DIN 6921, ISO 4162, and ASTM standards, these bolts are widely used in automotive assemblies, heavy machinery, structural steel frameworks, and industrial equipment where vibration resistance and load stability are critical.

Made from stainless steel, carbon steel, and alloy steel grades, hex flange bolts provide superior clamping force and enhanced resistance to loosening under dynamic loads. Their flanged head design improves surface contact, reducing stress concentration and increasing joint reliability.

KK Fasteners supplies precision-engineered hex flange bolts to OEMs, EPC contractors, and distributors across global industrial markets, ensuring dimensional accuracy, full material traceability, and consistent mechanical performance for mission-critical applications.

Hex Flange Bolts Technical Specifications

Parameter Specification
Material Grades Stainless Steel 304, 304L, 316, 316L, Carbon Steel, Alloy Steel
Property Classes / Strength Grades 4.6, 8.8, 10.9, 12.9 (ISO 898-1)
Size Range M5 to M36 (Metric Series)
Thread Type Metric Coarse, Metric Fine, UNC, UNF
Standards DIN 6921, ISO 4162, ASTM F568, BS 3692
Head Type Hex Flange Head (Serrated / Non-Serrated)
Surface Finish / Coating Plain, Zinc Plated, Hot Dip Galvanized, Black Oxide, PTFE Coated
Hardness Up to 39–44 HRC (Based on Grade 10.9 / 12.9)
Tensile Strength Up to 1200 MPa (High Tensile Variants)
Manufacturing Process Cold Forging, CNC Threading, Heat Treatment (for high-strength grades)

DIN 6921 Hex Flange Bolts Technical Specifications

DIN 6921 Hex Flange Bolts Drawing
Screw Thread
d
M5 M6 M8
P Pitch Coarse thread 0.8 1 1.25
Fine thread-1 / / 1
Fine thread-2 / / /
Length of Thread
b
L≤125 16 18 22
125<L≤200 / / 28
L>200 / / /
c min 1 1.1 1.2
da Form A max 5.7 6.8 9.2
Form B max 6.2 7.4 10
dc max 11.8 14.2 18
ds max 5 6 8
min 4.82 5.82 7.78
du max 5.5 6.6 9
dw min 9.8 12.2 15.8
e min 8.71 10.95 14.26
f max 1.4 2 2
k max 5.4 6.6 8.1
k1 min 2 2.5 3.2
r1 min 0.25 0.4 0.4
r2 max 0.3 0.4 0.5
r3 min 0.1 0.1 0.15
r4 3 3.4 4.3
s max=nominal size 8 10 13
min 7.78 9.78 12.73
t max 0.15 0.2 0.25
min 0.05 0.05 0.1

Screw Thread
d
M10 M12 M14
P Pitch Coarse thread 1.5 1.75 2
Fine thread-1 1.25 1.5 1.5
Fine thread-2 1 1.25 /
Length of Thread
b
L≤125 26 30 34
125<L≤200 32 36 40
L>200 / / /
c min 1.5 1.8 2.1
da Form A max 11.2 13.7 15.7
Form B max 12.6 15.2 17.7
dc max 22.3 26.6 30.5
ds max 10 12 14
min 9.78 11.73 13.73
du max 11 13.5 15.5
dw min 19.6 23.8 27.6
e min 16.5 17.62 19.86
f max 2 3 3
k max 9.2 11.5 12.8
k1 min 3.6 4.6 5.1
r1 min 0.4 0.6 0.6
r2 max 0.6 0.7 0.9
r3 min 0.2 0.25 0.3
r4 4.3 6.4 6.4
s max=nominal size 15 16 18
min 14.73 15.73 17.73
t max 0.3 0.35 0.45
min 0.15 0.15 0.2

Screw Thread
d
M16 M20
P Pitch Coarse thread 2 2.5
Fine thread-1 1.5 1.5
Fine thread-2 / /
Length of Thread
b
L≤125 38 46
125<L≤200 44 52
L>200 57 65
c min 2.4 3
da Form A max 17.7 22.4
Form B max 20.7 25.7
dc max 35 43
ds max 16 20
min 15.73 19.67
du max 17.5 22
dw min 31.9 39.9
e min 23.15 29.87
f max 3 4
k max 14.4 17.1
k1 min 5.8 6.8
r1 min 0.6 0.8
r2 max 1 1.2
r3 min 0.35 0.4
r4 6.4 8.5
s max=nominal size 21 27
min 20.67 26.67
t max 0.5 0.65
min 0.25 0.3


b1 for L 125 mm
b2 for 125mm < L 200 mm
b3 for L > 200 mm

Metric Hex Flange Bolt (DIN 6921) (ANSI B1.1 UNC, UNF) | Units: mm

Metric Hex Flange Bolts Drawing

Nominal
Size of Screw

Width
Across Flats
(F)

Width
Across
Corners
(G)

Flange
Diameter
(B)

Body
Diameter
(E)
Head
Height
(H)

Hex
Height
(K)

Thread
Length
(LT)

Max Min Min Max Max Min Max Min Basic
M5 8.00 7.78 8.71 11.80 5.00 4.82 5.40 2.80 16.00
M6 10.00 9.78 10.95 14.20 6.00 5.82 6.60 3.40 18.00
M8 13.00 12.73 14.26 18.00 8.00 7.78 8.10 4.20 22.00
M10 15.00 14.73 16.50 22.30 10.00 9.78 9.20 5.70 26.00
M12 16.00 15.73 17.62 26.60 12.00 11.73 11.50 6.10 30.00
M14 18.00 17.73 19.86 30.50 14.00 13.73 12.80 7.10 34.00
M16 21.00 20.67 23.15 35.00 16.00 15.73 14.40 8.70 38.00

Grades of Stainless Steel Hex Flange Bolts

  • Stainless Steel 304 Hex Flange Bolts
  • Stainless Steel 304L Hex Flange Bolts
  • Stainless Steel 304H Hex Flange Bolts
  • Stainless Steel 310 Hex Flange Bolts
  • Stainless Steel 310S Hex Flange Bolts
  • Stainless Steel 310H Hex Flange Bolts
  • Stainless Steel 316 Hex Flange Bolts
  • Stainless Steel 316L Hex Flange Bolts
  • Stainless Steel 316Ti Hex Flange Bolts
  • Stainless Steel 317 Hex Flange Bolts
  • Stainless Steel 317L Hex Flange Bolts
  • Stainless Steel 321 Hex Flange Bolts
  • Stainless Steel 321H Hex Flange Bolts
  • Stainless Steel 347 Hex Flange Bolts
  • Stainless Steel 347H Hex Flange Bolts
  • Stainless Steel 904L Hex Flange Bolts
  • Stainless Steel 410 Hex Flange Bolts
  • Stainless Steel 446 Hex Flange Bolts
  • 17-4 PH Stainless Steel Hex Flange Bolts
  • SMO 254 Hex Flange Bolts
  • Alloy 20 Hex Flange Bolts

Grades of Duplex & Super Duplex Steel Hex Flange Bolts

  • UNS S32205 Hex Flange Bolts
  • UNS S31803 Hex Flange Bolts
  • UNS S32750 Hex Flange Bolts
  • UNS S32760 Hex Flange Bolts

Grades of Nickel Alloys Hex Flange Bolts

  • Inconel 600 Hex Flange Bolts
  • Inconel 601 Hex Flange Bolts
  • Inconel 625 Hex Flange Bolts
  • Inconel 718 Hex Flange Bolts
  • Incoloy 800 Hex Flange Bolts
  • Incoloy 825 Hex Flange Bolts
  • Monel 400 Hex Flange Bolts
  • Monel K500 Hex Flange Bolts
  • Nickel 200 Hex Flange Bolts
  • Nickel 201 Hex Flange Bolts
  • Hastelloy C276 Hex Flange Bolts
  • Hastelloy C22 Hex Flange Bolts
  • Hastelloy B2 Hex Flange Bolts
  • Hastelloy B3 Hex Flange Bolts
  • Hastelloy X Hex Flange Bolts

Grades of Titanium Hex Flange Bolts

  • Titanium Grade 2 Hex Flange Bolts
  • Titanium Grade 5 Hex Flange Bolts

Grades of Tantalum Hex Flange Bolts

  • UNS R05200 Hex Flange Bolts
  • UNS R05252 Hex Flange Bolts
  • UNS R05255 Hex Flange Bolts
  • UNS R05400 Hex Flange Bolts

Grades of Copper Hex Flange Bolts

  • UNS C11000 Hex Flange Bolts
  • UNS C10100 Hex Flange Bolts
  • UNS C10200 Hex Flange Bolts
  • UNS C12000 Hex Flange Bolts
  • UNS C12200 Hex Flange Bolts

Grades of Cupro Nickel Hex Flange Bolts

  • CuNi 90/10 Hex Flange Bolts
  • CuNi 70/30 Hex Flange Bolts

Grades of Brass Carriage Hex Flange Bolts

  • UNS C21000 Hex Flange Bolts
  • UNS C22000 Hex Flange Bolts
  • UNS C22600 Hex Flange Bolts
  • UNS C23000 Hex Flange Bolts
  • UNS C24000 Hex Flange Bolts
  • UNS C26000 Hex Flange Bolts
  • UNS C26800 Hex Flange Bolts
  • UNS C27000 Hex Flange Bolts
  • UNS C27200 Hex Flange Bolts
  • UNS C28000 Hex Flange Bolts
  • UNS C33000 Hex Flange Bolts
  • UNS C33500 Hex Flange Bolts
  • UNS C34000 Hex Flange Bolts
  • UNS C34200 Hex Flange Bolts
  • UNS C35300 Hex Flange Bolts
  • UNS C35600 Hex Flange Bolts

Grades of Aluminium Hex Flange Bolts

  • Aluminium Alloy 1050 Hex Flange Bolts
  • Aluminium Alloy 1060 Hex Flange Bolts
  • Aluminium Alloy 1060 Hex Flange Bolts
  • Aluminium Alloy 1070 Hex Flange Bolts
  • Aluminium Alloy 1080 Hex Flange Bolts
  • Aluminium Alloy 1100 Hex Flange Bolts
  • Aluminium Alloy 1145 Hex Flange Bolts
  • Aluminium Alloy 2011 Hex Flange Bolts
  • Aluminium Alloy 2014 Hex Flange Bolts
  • Aluminium Alloy 2017 Hex Flange Bolts
  • Aluminium Alloy 2024 Hex Flange Bolts
  • Aluminium Alloy 2090 Hex Flange Bolts
  • Aluminium Alloy 3003 Hex Flange Bolts
  • Aluminium Alloy 5052 Hex Flange Bolts
  • Aluminium Alloy 5083 Hex Flange Bolts
  • Aluminium Alloy 6061 Hex Flange Bolts
  • Aluminium Alloy 6063 Hex Flange Bolts
  • Aluminium Alloy 6066 Hex Flange Bolts
  • Aluminium Alloy 6082 Hex Flange Bolts
  • Aluminium Alloy 7050 Hex Flange Bolts
  • Aluminium Alloy 7075 Hex Flange Bolts

Grades of Carbon Steel Hex Flange Bolts

  • Carbon Steel AISI 1018 Hex Flange Bolts
  • Carbon Steel AISI 1020 Hex Flange Bolts
  • Carbon Steel AISI 1040 Hex Flange Bolts
  • Carbon Steel AISI 1045 Hex Flange Bolts

Grades of Alloy Steel Hex Flange Bolts

  • Alloy Steel AISI 4130 Hex Flange Bolts
  • Alloy Steel AISI 4140 Hex Flange Bolts
  • Alloy Steel AISI 4340 Hex Flange Bolts
  • Alloy Steel AISI 8620 Hex Flange Bolts
  • ASTM A193 Alloy Steel Gr B7 Hex Flange Bolts
  • ASTM A193 Alloy Steel Gr B7M Hex Flange Bolts
  • ASTM A320 Alloy Steel Gr L7 Hex Flange Bolts
  • ASTM A320 Alloy Steel Gr L7M Hex Flange Bolts
  • ASTM A320 Alloy Steel Gr L43 Hex Flange Bolts
  • ASTM A194 Alloy Steel Gr 2H Hex Flange Bolts
  • ASTM A194 Alloy Steel Gr 2HM Hex Flange Bolts
  • ISO 898-1 Alloy Steel Gr 8.8 Hex Flange Bolts
  • ISO 898-1 Alloy Steel Gr 10.9 Hex Flange Bolts
  • ISO 898-1 Alloy Steel Gr 12.9 Hex Flange Bolts

Grades of Silicon Bronze Hex Flange Bolts

  • UNS C65100 Hex Flange Bolts
  • UNS C65500 Hex Flange Bolts
  • UNS C66100 Hex Flange Bolts

Grades of Phosphor Bronze Hex Flange Bolts

  • UNS C51000 Hex Flange Bolts
  • UNS C51900 Hex Flange Bolts
  • UNS C52100 Hex Flange Bolts
  • UNS C54400 Hex Flange Bolts

Grades of Zirconium Hex Flange Bolts

  • UNS R60700 Hex Flange Bolts
  • UNS R60702 Hex Flange Bolts
  • UNS R60704 Hex Flange Bolts
  • UNS R60705 Hex Flange Bolts
  • UNS R60706 Hex Flange Bolts

Grades of Beryllium Copper Hex Flange Bolts

  • UNS C17200 Hex Flange Bolts
  • UNS C17300 Hex Flange Bolts
  • UNS C17500 Hex Flange Bolts
  • UNS C17510 Hex Flange Bolts

Grades of High Tensile Hex Flange Bolts

  • Grade 8.8 Hex Flange Bolts
  • Grade 10.9 Hex Flange Bolts
  • Grade 12.9 Hex Flange Bolts

Grades of Nimonic Hex Flange Bolts

  • Nimonic Alloy 75 Hex Flange Bolts
  • Nimonic Alloy 80a Hex Flange Bolts
  • Nimonic Alloy 90 Hex Flange Bolts
  • Nimonic Alloy 105 Hex Flange Bolts
  • Nimonic Alloy 115 Hex Flange Bolts
  • Nimonic Alloy 236 Hex Flange Bolts

Grades of Nitronic Hex Flange Bolts

  • Nitronic 50 Hex Flange Bolts
  • Nitronic 60 Hex Flange Bolts

Key Technical Features

  • Integrated Flange Design for Load Distribution: The built-in flange eliminates washer dependency and spreads load over a larger surface, reducing material deformation in high-stress assemblies.
  • High Tensile Strength Construction: Engineered to withstand tensile loads up to 1200 MPa, making them suitable for structural and automotive powertrain applications.
  • Corrosion-Resistant Material Options: Stainless steel variants offer excellent resistance against chloride, moisture, and chemical exposure in marine and industrial environments.
  • DIN 6921 Dimensional Precision: Manufactured with tight tolerances to ensure compatibility with global assembly systems and automated production lines.
  • Vibration Resistance Performance: Flanged head geometry improves frictional grip, minimizing loosening in engines, machinery, and transport systems.
  • Surface Coating Flexibility: Zinc plating, HDG, and black oxide coatings enhance wear resistance and extend service life in harsh operating conditions.
  • Consistent Torque Control: Designed for predictable torque-to-tension ratios, enabling accurate tightening in automated and manual assembly processes.

Industry Applications

Hex Flange Bolts are used in assemblies where secure fastening, vibration resistance, and load distribution are essential across mechanical and structural systems.

  • Automotive Manufacturing: Used in chassis assembly, engine mounts, and transmission systems to ensure vibration-resistant fastening.
  • Heavy Machinery Equipment: Secures rotating and load-bearing components in construction and mining machinery.
  • Steel Structure Fabrication: Provides strong fastening for beams, frames, and modular steel assemblies.
  • Railway Engineering: Applied in track systems, bogies, and structural rail components for stability under dynamic loads.
  • Industrial Machinery Assembly: Used in conveyors, compressors, and pumps where repetitive stress occurs.
  • Renewable Energy Systems: Supports wind turbine assemblies and solar mounting structures requiring long-term reliability.
  • Marine Engineering: Stainless steel variants used in shipbuilding and offshore equipment exposed to saline environments.
  • OEM Production Lines: Standardized fastening solution for mass production assemblies requiring DIN compliance.

Manufacturing & Quality Assurance

Hex flange bolts are manufactured using precision cold forging and CNC threading processes to achieve consistent dimensional accuracy and mechanical strength. Heat treatment is applied for higher strength grades such as 10.9 and 12.9 to achieve required hardness levels.

Each batch undergoes strict quality control including dimensional inspection, thread gauge testing, hardness verification, and surface coating validation. Lot traceability ensures every shipment can be tracked back to raw material heat numbers and production batches.

At KK Fasteners, quality assurance protocols align with ISO 9001 standards, ensuring consistent performance across global supply chains and industrial applications where failure is not an option.

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Hex Flange Bolts - FAQs

Hex flange bolts are fasteners with an integrated flange beneath the hex head that spreads the load over a wider surface area. This eliminates the need for a separate washer and improves resistance to loosening under vibration. They are widely used in automotive, machinery, and structural steel assemblies where consistent clamping force is required.

Hex flange bolts are manufactured in stainless steel (304, 304L, 316, 316L), carbon steel, and alloy steel grades. Stainless steel is preferred for corrosion resistance in marine and chemical environments, while carbon steel grades like 8.8, 10.9, and 12.9 are used in high-load structural and mechanical applications.

These bolts are commonly produced according to DIN 6921 and ISO 4162 standards. Additional compliance may include ASTM F568 and BS 3692 depending on application requirements. These standards ensure dimensional accuracy, mechanical strength, and global compatibility in industrial assemblies.

Hex flange bolts are used in automotive engine assemblies, heavy machinery, steel structures, railway systems, and industrial equipment. Their vibration resistance and high clamping strength make them suitable for dynamic and load-bearing applications where joint stability is critical.

A reliable manufacturer should offer ISO-certified production, material traceability, compliance with international standards like DIN and ISO, and proper testing facilities for hardness and tensile strength. Companies like KK Fasteners also provide export documentation and consistent quality control for global buyers.

Hex Flange Bolts - Export Destination

Hex Flange Bolts Suppliers in North America
Antigua and Barbuda, Bahamas, Barbados, Belize, Canada, Costa Rica, Cuba, Dominica, Dominican Republic, El Salvador, Grenada, Guatemala, Haiti, Honduras, Jamaica, Mexico, Nicaragua, Panama, Saint Kitts and Nevis, Saint Lucia, Saint Vincent and the Grenadines, Trinidad and Tobago, United States.
Hex Flange Bolts Suppliers in South America
Argentina, Bolivia, Brazil, Chile, Colombia, Ecuador, Falkland Islands, French Guiana, Guyana, Paraguay, Peru, Suriname, Uruguay, Venezuela.
Hex Flange Bolts Suppliers in Europe
Albania, Andorra, Austria, Belarus, Belgium, Bosnia and Herzegovina, Bulgaria, Croatia, Czech Republic (Czechia), Denmark, Estonia, Finland, France, Germany, Greece, Holy See, Hungary, Iceland, Ireland, Italy, Latvia, Liechtenstein, Lithuania, Luxembourg, Malta, Moldova, Monaco, Montenegro, Netherlands, North Macedonia, Norway, Poland, Portugal, Romania, Russia, San Marino, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Ukraine, United Kingdom.
Hex Flange Bolts Suppliers in Asia
Afghanistan, Armenia, Azerbaijan, Bahrain, Bangladesh, Bhutan, Brunei, Cambodia, Cyprus, Georgia, India, Indonesia, Iran, Iraq, Israel, Japan, Jordan, Kazakhstan, Kuwait, Kyrgyzstan, Laos, Lebanon, Malaysia, Maldives, Mongolia, Myanmar, Nepal, Oman, Pakistan, Palestine, Philippines, Qatar, Saudi Arabia, Singapore, South Korea, Sri Lanka, State of Palestine, Syria, Taiwan, Tajikistan, Thailand, Timor-Leste, Turkey, Turkmenistan, United Arab Emirates, Uzbekistan, Vietnam, Yemen.
Hex Flange Bolts Suppliers in Australia
Australia, Fiji, Kiribati, Marshall Islands, Micronesia, Nauru, New Zealand, Palau, Papua New Guinea, Samoa, Solomon Islands, Tonga, Tuvalu, Vanuatu.