Heavy hex nuts are high-strength fastening components designed with a larger width across flats and increased thickness compared to standard hex nuts. This geometry provides superior load distribution and higher torque resistance, making them essential in structural steel assemblies, oil & gas infrastructure, power generation equipment, and heavy machinery installations. These nuts are commonly manufactured in compliance with ASTM A563, ASTM A194, DIN 934, and ISO metric standards depending on application requirements.



In critical bolting systems where vibration, dynamic loads, and thermal expansion are present, heavy hex nuts ensure joint integrity and long-term fastening reliability. They are engineered for compatibility with high-tensile bolts used in bridges, industrial plants, and pressure systems.
KK Fasteners supplies heavy hex nuts to global industrial clients with full material traceability, consistent dimensional accuracy, and compliance with international fastening standards used across engineering sectors worldwide.
| Material Options | Carbon Steel, Alloy Steel, Stainless Steel (SS 304, SS 316), Duplex Steel |
|---|---|
| Grades | ASTM A563 Grade A, C, DH; ASTM A194 2H, 8, 8M |
| Size Range | M6 to M100 / 1/4” to 4” |
| Thread Type | Metric (ISO), UNC, UNF |
| Standards | ASTM A563, ASTM A194, DIN 934, ISO 4032, BS 1768 |
| Surface Finish | Black Oxide, Hot Dip Galvanized (HDG), Zinc Plated, PTFE Coated |
| Type Variants | Heavy Hex Nut, Heavy Hex Jam Nut |
| Hardness | Up to 35–45 HRC (depending on grade) |
| Tensile Strength | Up to 1200 MPa (material dependent) |
|
Nominal or Basic Major Diameter of Thread |
Width Across Flats (F) |
Width Across Corners (G) | Thickness of Hex Nuts (H) | ||||||
| Basic | Max | Min | Max | Min | Basic | Max | Min | ||
| 1/4 | 0.2500 | 1/2 | .500 | .488 | .577 | .556 | 15/64 | 0.250 | 0.218 |
| 5/16 | 0.3125 | 9/16 | .562 | .546 | .650 | .622 | 19/64 | 0.314 | 0.280 |
| 3/8 | 0.3750 | 11/16 | .688 | .669 | .794 | .763 | 23/64 | 0.377 | 0.341 |
| 7/16 | 0.4375 | 3/4 | .750 | .728 | .866 | .830 | 27/64 | 0.441 | 0.403 |
| 1/2 | 0.5000 | 7/8 | .875 | .850 | 1.010 | .969 | 31/64 | 0.504 | 0.464 |
| 9/16 | 0.5625 | 15/16 | .938 | .909 | 1.083 | 1.037 | 35/64 | 0.568 | 0.526 |
| 5/8 | 0.6250 | 1-1/16 | 1.062 | 1.031 | 1.227 | 1.175 | 39/64 | 0.631 | 0.587 |
| 3/4 | 0.7500 | 1-1/4 | 1.250 | 1.212 | 1.443 | 1.382 | 47/64 | 0.758 | 0.710 |
| 7/8 | 0.8750 | 1-7/16 | 1.438 | 1.394 | 1.660 | 1.589 | 55/64 | 0.885 | 0.833 |
| 1 | 1.0000 | 1-5/8 | 1.625 | 1.575 | 1.876 | 1.796 | 63/64 | 1.012 | 0.956 |
| 1-1/8 | 1.1250 | 1-13/16 | 1.812 | 1.756 | 2.093 | 2.002 | 1-7/64 | 1.139 | 1.079 |
| 1-1/4 | 1.2500 | 2 | 2.000 | 1.938 | 2.309 | 2.209 | 1-7/32 | 1.251 | 1.187 |
| 1-3/8 | 1.3750 | 2-3/16 | 2.188 | 2.119 | 2.526 | 2.416 | 1-11/32 | 1.378 | 1.310 |
| 1-1/2 | 1.5000 | 2-3/8 | 2.375 | 2.300 | 2.742 | 2.622 | 1-15/32 | 1.505 | 1.433 |
| 1-5/8 | 1.6250 | 2-9/16 | 2.562 | 2.481 | 2.959 | 2.828 | 1-19/32 | 1.632 | 1.556 |
| 1-3/4 | 1.7500 | 2-3/4 | 2.750 | 2.662 | 3.175 | 3.035 | 1-23/32 | 1.759 | 1.679 |
| 2 | 2.000 | 3-1/8 | 3.125 | 3.025 | 3.608 | 3.449 | 1-31/32 | 2.013 | 1.925 |
| 2-1/4 | 2.2500 | 3-1/2 | 3.500 | 3.388 | 4.041 | 3.862 | 2-13/64 | 2.251 | 2.155 |
| 2-1/2 | 2.5000 | 3-7/8 | 3.875 | 3.750 | 4.474 | 4.275 | 2-29/64 | 2.505 | 2.401 |
| 2-3/4 | 2.7500 | 4-1/4 | 4.250 | 4.112 | 4.907 | 4.688 | 2-45/64 | 2.759 | 2.647 |
| 3 | 3.000 | 4-5/8 | 4.625 | 4.475 | 5.340 | 5.102 | 2-61/64 | 3.013 | 2.893 |
| 3-1/4 | 3.2500 | 5 | 5.000 | 4.838 | 5.774 | 5.515 | 3-3/16 | 3.252 | 3.124 |
| 3-1/2 | 3.5000 | 5-3/8 | 5.375 | 5.200 | 6.207 | 5.928 | 3-7/16 | 3.506 | 3.370 |
| 3-3/4 | 3.7500 | 5-3/4 | 5.750 | 5.562 | 6.640 | 6.341 | 3-11/16 | 3.760 | 3.616 |
| 4 | 4.0000 | 6-1/8 | 6.125 | 5.925 | 7.073 | 6.755 | 3-15/16 | 4.014 | 3.862 |
Size |
Finished Hex |
Heavy Hex |
Finished Jam |
Heavy Hex Jam |
Square |
Heavy Square |
|---|---|---|---|---|---|---|
1/2" |
3.750 |
6.540 |
2.620 |
4.000 |
5.780 |
7.870 |
5/8" |
7.330 |
11.900 |
4.930 |
6.960 |
10.800 |
14.300 |
3/4" |
11.900 |
19.300 |
7.700 |
11.000 |
15.400 |
23.500 |
7/8" |
19.000 |
29.700 |
12.000 |
16.700 |
24.500 |
36.200 |
1" |
28.300 |
42.500 |
17.600 |
23.500 |
36.300 |
51.500 |
1-1/8" |
40.300 |
59.200 |
24.700 |
32.400 |
52.500 |
72.400 |
1-1/4" |
54.300 |
78.600 |
36.100 |
45.800 |
70.600 |
95.500 |
1-3/8" |
73.000 |
102.000 |
47.900 |
59.300 |
94.500 |
125.000 |
1-1/2" |
94.300 |
131.000 |
60.900 |
74.800 |
122.000 |
161.000 |
1-5/8" |
162.000 |
91.600 |
||||
1-3/4" |
151.000 |
204.000 |
100.000 |
114.000 |
||
1-7/8" |
241.000 |
134.000 |
||||
2" |
224.000 |
299.000 |
140.000 |
165.000 |
||
2-1/4" |
419.000 |
227.000 |
||||
2-1/2" |
564.000 |
332.000 |
||||
2-3/4" |
738.000 |
429.000 |
||||
3" |
950.000 |
545.000 |
||||
3-1/4" |
1194.000 |
651.000 |
||||
3-1/2" |
1526.000 |
851.000 |
||||
3-3/4" |
1812.000 |
1005.000 |
||||
4" |
2180.000 |
1200.000 |
Heavy hex nuts are widely used in high-load and safety-critical fastening systems where standard nuts are insufficient. They are preferred in applications requiring structural integrity, vibration resistance, and compliance with engineering codes.
Heavy hex nuts are manufactured using cold forging and hot forging techniques depending on material grade and size. The process begins with precision wire cutting followed by forging under controlled pressure to achieve the required geometric structure. Threads are then rolled or cut using CNC machining systems to ensure dimensional accuracy and mechanical consistency.
Each batch undergoes strict quality control including hardness testing, dimensional inspection using calibrated gauges, and surface finish verification. Lot traceability is maintained for every production batch to ensure compliance with international standards.
At KK Fasteners, quality assurance protocols align with ISO 9001 systems, with additional compliance checks for RoHS and REACH requirements for global export markets.

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Heavy hex nuts are high-strength fasteners with larger width and thickness than standard hex nuts, designed for structural and industrial applications. They provide better load distribution and higher torque resistance, making them suitable for use in high-stress bolted connections such as steel structures and heavy machinery.
Heavy hex nuts are typically manufactured from carbon steel, alloy steel, and stainless steel grades such as SS 304 and SS 316. Carbon steel offers high strength, stainless steel provides corrosion resistance, and alloy steel is used for demanding applications involving high pressure and temperature.
Heavy hex nuts are produced according to international standards such as ASTM A563, ASTM A194, DIN 934, ISO 4032, and BS specifications. These standards define mechanical properties, dimensions, and performance requirements to ensure compatibility with global fastening systems.
Heavy hex nuts are widely used in structural steel fabrication, oil and gas installations, power plants, wind energy systems, and heavy equipment assembly. Their design makes them ideal for applications requiring strong, vibration-resistant fastening under high loads.
A reliable supplier should offer certified quality systems, compliance with ASTM and DIN standards, and full material traceability. It is also important to evaluate manufacturing capability, testing procedures, and export experience. Suppliers like KK Fasteners support global buyers with consistent quality and technical documentation.
Heavy hex nuts play a critical role in ensuring structural safety across demanding industrial environments. Their performance depends on precise manufacturing, material selection, and compliance with global fastening standards.
For engineered fastening solutions with full traceability and export-ready quality control, KK Fasteners supports OEMs, EPC contractors, and distributors with reliable supply and technical support.
Request a detailed quotation or connect with the engineering team to get application-specific specifications and pricing support.